← Capstone projects

Lift

Design a motor-driven lift that raises a load to a height within a time: choose a gear ratio against the brief, drive the motor through a driver, and compare the measured result with the prediction.

The winch lesson worked on paper. Does a real motor, real gears and real friction agree with the numbers?

Client: a theatre group that needs a small prop to rise on cue. Context: a model lift on the bench.

Brief: lift a 450 g load 1 m in 15 s or less, stop at the top (a limit switch or a timed stop), and lower it again. The motor turns at 120 rpm and lifts 200 g with no gears; the drum winds 0.1 m a turn. Kit gears (8, 16, 24, 40 teeth), a motor driver, its own battery.

InquireRead the brief: who it is for, what it must do (criteria) and the limits (constraints).

Inquire: the brief

Sort each line of the brief: a criterion (what it must do, which you can test) or a constraint (a limit you must work within)?

Lifts 450 g by 1 m
Takes 15 s or less
Stops at the top and can lower again
Motor 120 rpm, 200 g with no gears
Gears from the kit: 8, 16, 24, 40
A motor driver and its own battery

DevelopPlan before you build: parts, circuit, code and the tests you will run.

Develop: plan before you build

Try it yourselfYour edits are saved in this browser.

Choose a gear pair that meets the brief, and lift with it.

Use the board. This ticks when you get there.

Real gears lose about 10% of the force at each mesh. Which pair has more margin on strength?

CreateBuild it, first in the simulator, then for real if you have the kit. Expect a few tries; that is normal.

Create: build it

TestRun your tests and record what happened, including what failed.

Test: run your table

EvaluateJudge it against each criterion, and say what you would change.

Evaluate: against the brief

Your lift takes 17 s; the model predicted 15 s. What is the best explanation to give in your evaluation?

For teachers

A Years 9–10 design project: a motor-driven lift where the gear ratio is chosen against the brief on the gears board, driven both ways through a motor driver, and the measured lift time compared with the model's prediction. About 250 minutes.

Open the teacher guide: answers, solutions, slides and a worksheet.

Students will be able to

Before class

Builds on Mechanisms › Gear up the winch and Power and motors. LEGO Technic or Meccano gears are the quickest real build; printed gears need the CAD pathway. A limit switch (a microswitch on a pin with INPUT_PULLUP) is the tidy stop; a timed stop is fine for a first version.

If you assess with MYP Design, the steps line up with the criteria:

Running the lesson

  1. Develop: ask what the model leaves out.
  2. Test: five lifts, mean time, compared with the prediction.

The hard part (on purpose)

The gap between predicted and measured time feels like failure. Make it the point: engineers explain gaps.

When students get stuck

Stretch and support

Stretch: A compound gear train (two pairs) for a heavier load, and the constraint written as an inequality.

Support: The winch worked example beside the board, and a driver wiring diagram.

Where it leads

Other Years 9–10 projects: Two-motor drive base, Automated sorter.

What each step is for

Now you can
Next lesson7. Off the breadboardMove a finished breadboard project onto soldered protoboard so it survives being carried around: plan the layout, solder safely, and test it against the same table as before.