← Power and motors

Choosing a battery

Voltage (V) is how hard a battery pushes; capacity (mAh) is how much charge it holds. Run time ≈ capacity ÷ current, and plan on using about 80% of it. A battery for a robot has to meet every criterion: voltage in range, enough run time, light enough to carry.

Your robot drives beautifully for four minutes, then crawls. A 9 V battery, more volts than the AA pack: shouldn't that be better?

A battery has two numbers that matter here:

Run time (hours) ≈ capacity (mAh) ÷ current (mA).

PredictRead the problem and decide what you think before you try anything. A wrong guess is fine: it shows you what to look for.

The 9 V battery

A robot draws 350 mA. Which runs it for longer: a 9 V PP3 (500 mAh) or 4 × AA (6 V, 2000 mAh)?

TryTry it on the board and compare the result with your prediction.

Try: compare them

Try it yourselfYour edits are saved in this browser.

The PP3 is fitted. Note its run time, then try 4 × AA.

Use the board. This ticks when you get there.

InvestigateWork out why it happens, one step at a time.

Worked example: run time

Worked exampleBefore each step, say what you think comes next.
  1. 2000 mAh÷350 mA≈5.7 h2000\text{ mAh} \div 350\text{ mA} \approx 5.7\text{ h}Capacity ÷ current gives hours.

Now the LiPo.

A 1000 mAh LiPo powers a robot drawing 900 mA. Using only 80% of it, how many minutes does it last? (nearest whole minute)

Sam's robot is no faster with the new pack. Click the line where Sam's reasoning first goes wrong.

ModifyChange the problem on purpose and see what happens.

Vary: a hungrier robot

Try it yourselfYour edits are saved in this browser.

The robot now draws 900 mA and must run for an hour. Switch on 'use only 80%'. Does 4 × AA still pass?

Use the board. This ticks when you get there.

Try 4 × AA NiMH rechargeables. Why do they fail?

Use the board. This ticks when you get there.

PractiseA few on your own, to check you have it.

Run times

A 2200 mAh pack at 1100 mA, using all of it. How many hours?

You need 90 minutes at 600 mA, using 80% of the battery. What capacity, at least? (mAh)

MakeMake your own problem using what you have learned. Expect a few tries; that is normal.

A light robot

Try it yourselfYour edits are saved in this browser.
Need a hint?

Check each criterion for each battery: voltage, run time (at 80%), weight.

Another hint

AA packs are too heavy for 80 g.

Another hint

The 1000 mAh 2S LiPo: 7.4 V, 53 minutes, 60 g.

A small robot: 900 mA, at least 45 minutes using 80%, 6–9 V, at most 80 g. Find the battery that meets every criterion.

Use the board. This ticks when you get there.

For teachers

Students compare a 9 V PP3 with 4 × AA for a robot, work out run time from capacity and draw with an 80% margin, find why NiMH cells fail a voltage range, and choose a battery against voltage, run time and weight, which leads to a LiPo. About 40 minutes.

Open the teacher guide: answers, solutions, slides and a worksheet.

Students will be able to

Before class

Figures are typical, not exact: alkaline AA capacity falls a lot at high current, and PP3s are poor at motor currents (often well under 500 mAh). Check the packs you buy. The board's run time is capacity × usable % ÷ draw.

LiPos appear here as the battery that fits; the next lesson is required before anyone uses one.

Running the lesson

  1. Predict: ask what the 9 in 9 V tells you, and what it doesn't.
  2. Make: ask students to say which criterion rules out each battery.

The hard part (on purpose)

Students rank batteries by one number. Keep all three criteria on the board for every candidate.

When students get stuck

Stretch and support

Stretch: Two batteries in series: what happens to the voltage, and to the capacity? In parallel?

Support: A table with a row per battery and a column per criterion.

Where it leads

Next: LiPo safety (required before any LiPo use).

Sources

What each step is for

Now you can
Next lesson5. LiPo safetyLiPo packs are light and give big currents, but they store a lot of energy in a soft pouch. Damaged, over-charged or run-flat cells can swell and catch fire. The rules: inspect every time, charge on a balance charger in a fire-safe bag while someone watches, never run below the cutoff, store at storage charge, and retire any pack that swells. Required before any LiPo use; your teacher signs it off.