Design with dimensions that are linked, so changing one number updates the model; then cut flat parts on a laser and allow for the kerf. Years 9–10, after Design and print.
Parametric models, and laser-cut joints.
In a parametric model, dimensions are linked by rules: outside = part + 2 × (clearance + wall). Change the part, and everything that depends on it updates. Name the numbers that drive the design, and work the rest out from them.
A laser beam burns away a thin strip as it cuts: the kerf. So a cut slot comes out wider than drawn (by the kerf) and a cut-out part a little smaller. Draw slots narrower than the board for a snug press fit.
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